For three days every summer for the past eight years a small town in
central Wisconsin becomes the alternative energy capital of the world.
In June, about 10,000 people from 49 states and 30 countries descended
on the Portage County Fairgrounds near Amherst (population 700) to
examine solar, wind, and other renewable sources of energy, along with
alternative construction methods, vehicles, and communications, and a
variety of social issues. They attended workshops and took notes like
eager college students, gazed skyward at whirling windmills (one with a
blade span of 27 feet), and admired solar panels the way some people
admire new cars in dealer showrooms. Some scurried from exhibit to
exhibit as if afraid of missing anything, while others engaged in long
technical discussions with vendors and other experts. Children cavorted
in the streets formed by colorful carnival tents - when they weren't
attending their own activities which ranged from ";Durwood the Dinosaur
and His Conservation Tips"; to the energizing sing-along with Tom Pease.
There was good food, lively music, and rousing speeches by Ralph Nader
and Annie Young.
This extravaganza is known as the Midwest Renewable Energy Fair.
Forecast for the future: Sunny - and exciting
The 129 workshops, most held in 12 large, colorful tents, made
homesteaders wish the event lasted three weeks, not three days. Even
though some sessions were repeated, it was impossible to attend every
one that pertained to making the homestead both energy-independent and
more pleasant.
They covered Photovoltaics, Electrical Storage and Controls; Wind and
Water; Housing; Transportation and Fuels; Perspectives; Sustainable
Living Skills; Renewing the City; and Children's Workshops.
Within these categories were sessions on PV systems for beginners and
"New Developments in Photovoltaics: Amorphous Silicon"; the history of
wind machines and PV/Wind hybrid systems; straw bale construction and
cordwood building and earth sheltered construction; gardening in the
north, and saving seeds; cooking with the sun, community living and a
panel discussion on the spirituality of sustainable systems. You could
learn about methane, ethanol and fuel cells, ground-coupled heat pumps
and Stirling engines, sustainable agriculture and the ABCs of socially
responsible investing.
Just as instructive and exciting were more than 80 booths and exhibits
featuring huge wind electric converters and small ones - large arrays of
solar panels and tiny ones for powering radios - solar cookers, steam
power, batteries, wood and pellet and masonry stoves and
energy-efficient home appliances as well as hemp, ham radio, and
recumbent bicycles.
There was a display of alternative energy powered vehicles, and a model
solar home, in an "eco-village."
And if you were overcome by all that, you could have visited the massage
tent.
It was, in brief, a preview and celebration of the homestead technology
and culture of the future... and it was all available right there in
Amherst.
On the following pages you'll find some highlights of just a few of the
sessions of particular interest to homesteaders.
The future of solar is at hand: Dr. Richard Komp of Sun Watt Corporation
said new solar cell materials that are now in production slash the
manufacturing cost from $5 a watt to $1 a watt. This makes solar
electricity competitive with fossil fuels.
The cost reduction hasn't reached retail levels yet for several reasons,
including manufacturing capacity, the developers' desire to amortize
their research and development investments, and supply and demand.
Expect this to change in the next year or two. And when prices come
down, demand will soar, production and competition will increase, and
electricity from the sun will follow the pattern of calculators and
computers: They will be everywhere.
When this happens, Dr. Komp expects solar electric output to increase at
a rate of 1,000 megawatts a year - equivalent to one new nuclear power
plant each year.
He touched on quantum physics and "momentum space," the bottom line
being that modules have gone from 20 microns to 0.35 microns thick, with
a resulting increase in efficiency. (Ten percent power efficiency is the
"magic number" for solar cells.)
Today, about 75% of the solar cells manufactured go to underdeveloped
countries where most people live far from fossil fuel power plants.
Although the useful life of a solar cell depends on how it's made, he
once tested a German-made photographic light meter, which works on the
same principle. It was still accurate - and it was nearly 80 years old.
(Pocket calculators use modules that decay.)
Also of interest: Photovoltaic (PV) cells are made from silicon -sand -
which contributes to solar power's being a "clean" source of energy.
Some are being made from reject computer chips - and at least one large
manufacturer subcontracts work to Silicon Valley computer chip makers.
And note this in connection with COUNTRYSIDE'S Homestead 2100 series:
entire solar electric systems, including the batteries, are being
manufactured in what amounts to cottage industries in under-developed
countries such as Nicaragua.
Water-powered pumping:
Water rams are a time-honored device to raise
water to higher levels using the power of a flowing stream or river.
Michael Welch explained how a Folk Ram uses a 26-foot drop to lift 175
gallons of water a day 150 feet to a storage tank at his Arvata,
California home. There are other manufacturers, and you can make your
own, mostly from standard plumbing parts... and shoe leather.
Rams can be used with heads as low as three feet. (Flowing water is a
requirement with these devices: they will not pump water from a lake or
pond.) With a greater fall, water can be lifted as high as 300-500 feet,
he said. There is no set ratio of supply to delivery because of
variables, although a formula does provide some generalizations.
For example, with a drop of three feet, and raising water 18 feet above
the ram, a chart provides a number of .09. Multiply this times the
gallons per minute entering the ram times 1440 to get the estimated
gallons per day the ram will pump. At a height of 6 feet the number is
.24; at 12 feet, .12.
Example: With a drop of three feet, and a flow of two gallons a minute
entering the ram, you can expect to pump 259 gallons a day to a height
of 18 feet... using only the power of the falling water itself.
How it works: Water flowing into the ram strikes an impulse valve,
opening it to allow water into the main chamber, which also includes
air. When the pressure in the chamber reaches a point where no more
water can enter, the impulse (or impetus or waste) valve closes.
A flapper valve (compared to the valve in a toilet) opens and the air in
the chamber forces some of the water into the delivery pipe.
As this process is repeated over and over again, water is forced up the
delivery pipe and into the holding tank.
Welch told of some friends who were hiking in a remote area of
California's gold country hearing a rhythmic clicking. Curious, they
searched for the source of the sound. Beneath the forest floor they
discovered a water ram, still pumping away after
who-knows-how-many-years. These machines are durable and virtually
maintenance-free.
Some models, however, use brass valves that can be worn by sand in
water. Those using hard rubber last longer under such conditions, Welch
said.
Also, in climates such as Wisconsin's, there is potential for freezing.
The water must be kept moving, and it's a good idea to house the ram in
an insulated box.
Welch displayed a High Lifter, a somewhat more sophisticated version of
the ram, using pistons. This can operate on a flow of as little as one
quart per minute. Used for household, livestock or irrigation water, it
can pump 750-1500 gallons per day. It was suggested that the high lifter
could be hooked up to a hand pump to increase the lift.
Another form of "energy-free" water pumping is the sling pump. This is
used in a flowing stream or river.
It consists of a cone that is tethered in the stream. The cone is lined
with tubing, wound in a spiral. The tube is progressively smaller as it
passes from the large to the small end of the cone.
On the small end of the cone are vanes or propellers which make the
entire unit revolve in the current like a cement truck. Because of the
vanes, these generally require a stream at least 18 inches deep and one
free of floating branches or other debris that might damage the unit. It
should be removed from the water when flooding causes such conditions.
How it works: As the sling pump slowly turns in the stream, the open
tube alternately grabs a drink of water and then air. As these pass
through the ever-constricting tube, the air compresses, but water
doesn't. When the two get to the end of the cone the compressed air
forces water through a swiveling coupler into the delivery tube.
Sources and more information: For an excellent source of more
information, pumps, and many other items, contact Alternative Energy
Engineering, PO Box 339, Redway CA 95560; 1-800-777-6609;
www.alt-energy.com; e-mail energy@alt-energy.com
Folk hydraulic rams are priced from $795 to $1,095; High Lifter pumps
are $775.
Sling pumps (and others) are available from Jade Mountain, PO Box 4616,
Boulder CO 80306 (800-442-1972; and Lehman Hardware and Appliances, PO
Box 41, Kidron OH 44636 (330-857-5757). Prices range from $869 to
$1,300.
Masonry Stoves:
In climates like that of central Wisconsin, home heating
is important for about half of the year. Solar heating isn't an option
when the sun is low in the sky during short and frequently cloudy days.
The common alternative, renewable source of heat is wood, but that has
shortcomings.
Builder Mark Klein (Gimme Shelter Construction, Amherst), looking for an
environmentally appropriate and aesthetically satisfying method of home
heating with wood, believes the answer is the masonry stove.
Masonry stoves burn wood, but at very high temperatures (1500 degrees - 2000 degrees)
for short periods (about two hours). The heat is stored in the mass of
the stove (they weigh two tons or more) and then is slowly released to
the house.
What this means is that the stove is tended only once or twice a day
even in frigid weather; it uses 20-30 pounds of wood per burn - a small
fraction of what a conventional stove or furnace would consume under
similar conditions; and the high temperature combustion results in low
emissions. It's possible to have creosote problems with a masonry stove,
Klein said, "but you have to work at it."
Along with the lack of creosote, low surface temperatures after the burn
and the elimination of overnight fires are also considered safety
features.
Traditionally, small pieces of wood have been used in these stoves. But
when they were developed in Europe in the 18th century that was all that
was available. In what might be considered a preview of the oil crisis,
the fuel-efficient stove was developed to conserve a dwindling resource.
However, wood that is three inches in diameter is recommended to get
that fast, hot burn needed to make these stoves work as intended. At
least 20 pounds of fuel is needed for a good burn.
How they work: The very hot fire superheats the wood gases which are
then routed through a long flue. (Flues are configured in various ways
within the stoves.) The gases transfer their heat to the thermal mass
and are relatively cool when they reach the chimney. When the fire has
died down, a damper is closed and the stored heat radiates into the
house.
While simple in principle, making owner-construction possible, Klein
recommends the kits available from several manufacturers, mentioning
Envirotech and HeatKit. Relationships between the size of the combustion
chamber, length of flue, chimney size and radiant surface area is quite
precise. With the factory components, the guesswork has been eliminated.
Much of the workshop session was devoted to questions and answers about
bake ovens and cooking ranges, which can be incorporated into the
stoves. However, the Gimme Shelter Construction booth at the MREA Fair
provided other information.
Asking why masonry stoves are often referred to as "Swedish" stoves, we
learned that there are four basic types. Along with the Swedish are
Russian, Finnish and German styles. Ovens, ranges, corner units,
see-through fireboxes, heated benches and domestic hot water are options
offered by various manufacturers.
For more information: The Masonry Heater Association of North America,
11490 Commerce Park Dr., Reston VA 22091 (703-620-3171) is a trade
organization and can furnish names and addresses of member builders,
dealers and manufacturers.
Envirotech, PO Box 323, Vashon Island, WA (800-325-3629) manufactures
components at prices starting around $4,000.
Straw Bale Construction:
Ed Eaton is with Solar Energy International,
Carbondale, Colorado, an organization that conducts workshops on
earth-friendly construction and other topics. He spoke on the history
and recent renaissance of building long-lasting, low-cost, fire
resistant, energy efficient homes with bales of straw. In addition to
the high insulating properties (R-40-55), straw bale construction is
known as a do-it-yourself project. One house shown in the slide
presentation was built by a group of Girl Scouts.
Rice straw is the most commonly used material, with wheat in second
place. Thousands of acres of rice straw are burned every year in
California. (A 1996 initiative banning straw burning has been
rescinded.)
However, any kind of straw (not hay) can be used. Use what's available.
How the straw is baled is more important that its type. You want good,
tight, "square" (but rectangular) bales. preferably three-string.
There are straw bale houses in Nebraska that are 200 years old and still
standing. Some people living in straw bale houses didn't even know it!
Straw bale construction can be load-bearing or in-fill. The in-fill
technique is often used with timber framing, although steel studs are
becoming popular, and are cheaper than wood in some cases. Bale quality
is more important with load-bearing walls.
If load bearing, the straw should be allowed to settle before finishing
the walls. Two weeks is standard. Most building codes don't allow load
bearing straw walls, especially where snow loads are a problem. (As of
now, only Pima County in Arizona allows them for houses.)
The first row of bales must be above grade, or the straw would act like
a wick. In the southwest, a rubble base, with no foundation, is common.
Soil-filled bags are used for the first course, and the straw bales are
added on top of that. If building on a cement slab, a rise or foundation
ridge of at least two inches is required. Tar or tar paper goes over
this.
Where termites are a problem, a termite barrier is required. Termites
don't eat straw, but they live in the straw and eat the wood.
The first row of bales is impaled on rebar imbedded in the concrete.
The bales of load bearing walls must be pinned, tying three layers
together with bamboo or rebar. Pinning isn't necessary for fill-in
construction.
Run plumbing in the floor, not the walls, because of potential water
problems. Other forms of ductwork can be in the walls. A weed whacker
works well for cutting ducts.
Bales that must be cut to fit around windows, doors and corners, can be
cut with a chainsaw, hay knife, or weed whacker. Remake the bale by
making a "needle" to pull the bale twine through the straw.
There are two schools of thought on finishing the walls. One covers the
straw with chicken wire before plastering. The other uses a "slip-coat",
a thin layer that can be sprayed on the wall, The plaster goes over
that.
Straw bales houses aren't always as inexpensive as some people expect.
One reason is that walls represent only 20% of the cost and structure
and the studs, headers, etc. are very important. Some straw bale houses
have cost $125-$160 a square foot. Others, however, have come in as low
as $60 a square foot, which is competitive with conventional building
methods.
Methane:
Al Rutan, Liberty Center, Iowa, has been conducting workshops on methane since the first Fair. While sessions covering other
technologies have expanded, he remains the lone voice promoting methane.
That, he jokes, is because methane is the only alternative energy
technology with a "100% failure rate."
Actually, that isn't quite true. There are more than 200 methane plants
operating in his home state of Iowa (where he uses hog manure to produce
the gas). There are even more municipal methane plants, working with
human waste.
But none of them are cost-effective. The problem is that in the winter
it requires more heat to make the process work, than the process
delivers.
An example he cited was St. Cloud, Minnesota. The city spent $17 million
to build a methane plant that costs $250,000 a year to heat the slurry
so the bacterial process will convert human waste to methane gas.
Some farmers produce methane... and simple torch it off to get rid of it.
"It works as a process for getting rid of manure, but it's a total
failure as energy production."
St. Paul, Minnesota, has a greenhouse that for years featured a
grapefruit tree. The structure was heated with municipal methane. "We
can grow grapefruit in Minnesota - if it's paid for by taxes."
Farmers do have one advantage over municipalities: they can use warm
manure. But this isn't enough.
The slurry used in methane production doesn't heat up, like compost. And
it needs to be at 95 degrees - 100 degrees, usually for a holding period of 40 days. In
addition, stirring is essential. (This is not "beating" or "whipping."
In his system, the stirrer makes three slow turns per hour.)
The latest experiment is being conducted on a poultry farm with 80,000
layers, a $600 a month power bill, and two tons of manure a day. t
utilizes a 9,200-gallon digester (a junked tanker truck) with a
waterbath underneath and heavy insulation. While he has doubts about
some aspects of the system, he says "Never tell a visionary it won't
work."
Contact: e-mail: arutan@commonlink.net; www.commonlink.com/~methane; A video is available.
Model Home:
It's not actually a "home" - no bathroom or kitchen, for
starters - but it's crammed with goodies to delight alternative energy
nerds and homesteaders alike.
Previously, the model home was erected before the fair and dismantled
afterward. Now a 10-year contract with the Portage County Fair has
enabled MREA to build a permanent structure showcasing solar space and
domestic water heating, both wind and solar production of electricity,
as well as straw bale and cordwood construction.
For space heating, solar heated fluid (a food grade polypropylene
glycol) is pumped (with a 10 watt 12 volt solar-operated pump) through
tubing in the floor. The tubing is about two feet beneath the floor and
buried in several feet of sand, which serves as thermal mass. This mass
warms up in the summer when the most insolation is available and
releases heat during the winter.
A separate loop, for the back-up heater, is located close to the floor
surface for quicker heating.
Domestic hot water is heated by two solar panels on the roof.
There are three different electrical systems, demonstrating two
different inverter technologies. One is a 1500 watt Whisper Wind from
Solar Power Technologies. The second is a 14-panel solar array, wired in
series. This is mounted on a tracker that follows the sun and adds
30%-40% to its efficiency. The third system is a stand-alone solar array
mounted on a smaller tracker.
Two alternative construction methods are employed in the house, straw
bale, and cordwood. The straw bale wall is post and beam in-fill.
The model house features super-efficient insulation and south-facing
windows that are shaded by eaves in the heat of summer but allow the sun
to shine in in the winter.